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Magic of Casting Producing Unique Shapes

When we turn around our heads to see assorted objects which are available around us that are in attracting and cutting edge shapes. There might be some items which are furnished to exploited for specific work. For example, the common kitchen funnel which is used to transfer fine grained substances into the other container with tiny opening, so that spillage can be evaded. These funnels are produced using castings. Anyway there are numerous other items which are result of these wonderful creations. Castings are the old age creations which were used to make many helpful objects.

These ones are result of human creativity and cravenness to find solution to for everything. In this process the liquid material is poured into mould having a hollow hole of the required shape. The molten material after solidifying take the form of the structure. There are not many major castings processes which are utilised in industries to form many objects for diverse applications. Among many processes, metal casting is most generally used and also widely known producing processes as there are several advantages for it. Aluminium is 3rd most generally found metal on earth. And since 19th century aluminium castings have great hand in reinforcing the development of worldwide aluminium industry.

The products built out of aluminium displayed the both novelty and use. Aluminium casting use was also extended to other areas so as to meet the prerequisites of good range of engineering applications. Gravity die casting is a producing process utilized for manufacturing precisely dimensioned, exactly outlined, smooth or textured surface parts. In this process of the liquid metal is poured into metallic molds without taking into consideration any external pressure. Gravity enable the molten material to go into the hole. This die casting isn’t like pressure die casting in that the molten metal is injected into the mould under really high pressure. In this casting the production with better dimensional precision and surface finish is resulted. Sand casting other extremely highly practiced process around the globe.

In this process, binders are answerable for maintaining the form of the mould. There are extensive selection of binders which are utilised in sand casting process. This casting win over other casting processes due to low tolling cost, biggest casting sizes can be accomplished. The best feature of this casting is this one produces less waste than other methods. New development and foundries have given new dimensions to the casting sectors.

The utilization of blast furnace have revolutionised the process of casting.

The credit for leading edge and unique shape goes to the whole system of casting. Though technology have touched this process in fantastic way but set of abilities are also needed for the whole process.


Engineer Sheikh Imran is a manufacturing expert of over ten years experience in the field of manufacturing. He did his BE in Industrial Manufacturing from NED University in 2010. Imran has broad knowledge and expertise in the areas of metal cutting and cutting tools and in R & D of manufacturing methodologies. He has worked for more than 8 years about various projects under the following heads: Manufacturing process improvement Boiler Manufacturing Manufacturing system improvement Projects

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