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Comprehending Differing Kinds of Coated Steel

Main Product Groups

The most typical coated steel products are metal coated steels. Their turn out generally uses cold- rolled steel ( though a little % is made of hot rolled coil or sheet ) which is then covered with zinc or with tin.Another coating is frequently added to zinc-coated steel in a successive process step to provide colour-coated steels.

Zinc Coated Steels

There are a few distinct sorts of zinc coating ( or galvanizing ).

These are Continuing hot dip galvanizing : in this process, a cold-rolled coil or sheet in submerged in a pan of molten zinc.

A typical producing method for hot dip galvanizing steel is the Sendzimir process ( which uses a little amount of aluminum in the coating ). Constant hot dip galvanizing is currently the most well-liked strategy of manufacturing coated steels. Common applications of these steels include construction ( roofs, walls – regularly as sandwich panels ), auto body elements ( exposed panels ), fabrication ( metal cupboard frames and walls ), farming ( outhouses, stock buildings, silos ), heating and ventilation ( surroundings, air channels ) ; and it’s commonplace for the treated steel to be further coated ( see later ) for plenty of these uses.

Hot dip batch galvanizing – utilized for tiny lots in a non-continuous batch process. Characteristic products can include lighting poles, antenna poles, radio towers, road obstacles, power transmission lines, camera poles, highway crash obstructions, pedestrian bridge systems, garden frames, galvanized wire or mesh, street furniture, advertising poles, boilers, channels, welded tubes and other profiles, and so on.

The typical production process involves dipping the formed steel fabrication into a molten bath, which can sometimes be up to twelve metres in length.

Electrolytic galvanizing – a rather popular coating methodology manufacturing a zinc coated steel with a coating of 25-100 g / m2 per side – though capital costs, operating costs and market preferences have swung demand away from electro galvanizing toward continual hot dip galvanizing recently.

Galvalume – which involves application of a forty five percent Zinc-55% aluminum amalgamate. Galvalume is particularly well fitted to highly corrosive environments [e.g. Sea air] and is OK for roofing, exposed panels, unexposed auto parts, and so on. [Galvalume is an officially registered trademark of BIEC Global Inc].

Galvanneal : here a zinc coating application is followed by heat treatment to form a Zn-Fe amalgamate ( 8-15% Fe and 100-120 g / m2 total ) coating of particularly high surface quality. The product is excellent for paint coating and is quickly weldable.

Steel grades can go from soft deep drawing thru to high strength low alloys. Color Coated Steel Organic coated steel ( AKA ‘colour coated steel’ ) is a product made of zinc coated steel – generally produced from hot dip treated steel.

Here, the galvanized coil or sheet is painted with an organic coating like PVC or polyester resin, which provides much larger surface sturdiness. As a consequence, the handy life of the steel can be increased for another twenty years or longer, as corrosion is inhibited by the extra protection of the additional organic coating.

Tin plate

Tin plate is commonly utilized in drink cans, for food packing alongside in the chemical industry [aerosols, paint, oil cans etc]. In spite of the name, tinplate essentially takes one of 2 forms : One form is thin gauge cold-rolled steel which is electrolytically covered with tin. The other form is known as tin-free steel, and utilized a chrome plating rather than tin plating.

Manufacturing a less glossy finished product, tin-free steel was introduced a number of years ago in an effort to reduce packing costs when the cost of tin rose to elevated levels. Most tin plated steel today however is still produced as tin plate instead of as tin-free steel.

There are a bunch of other coatings in the steel market-place, and these include nickel-zinc coating [favoured by some automobile producers] and terne-coated steel [which uses lead – regularly for applications like gas tanks]. This is so a reasonably fragmented market, and it’s likely that further coatings for new applications may continue to appear with time.


Engineer Sheikh Imran is a manufacturing expert of over ten years experience in the field of manufacturing. He did his BE in Industrial Manufacturing from NED University in 2010. Imran has broad knowledge and expertise in the areas of metal cutting and cutting tools and in R & D of manufacturing methodologies. He has worked for more than 8 years about various projects under the following heads: Manufacturing process improvement Boiler Manufacturing Manufacturing system improvement Projects

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