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Industrial Radiography- Nondestructive Testing & Other Applications

Industrial Radiography: Industrial radiography is an important practice that is used widely in industries for the purpose of nondestructive testing.

What is nondestructive Testing? Nondestructive testing is a type of testing for maintaining quality where industries cannot afford destructive testing. In non destructive testing the ionized radiations are used to analyze the objects from any defect such that the product is not destroyed. Non destructive testing is a special technique for observing products or materials for any internal defect. Since X Rays and Gamma rays have huge capability to penetrate into the material with a non destructive effect therefore the above two radiations are used for the reason of non destructive testing.

Inception of Industrial Radiography: The inception of industrial radiography is tracked back to 1895 when X-rays were discovered from a discharge tube by the collision of cathode rays on anti-cathode material. This was the first hallmark when type of electromagnetic radiations was discovered, then after the phenomenon of radioactivity was too comprehended. Then both X-rays (by product of action of cathode rays on anticathode material) and Gamma rays (exhibited from radioactive material) are used for industrial applications. In the early stages radium was used for gamma rays in industries however with the discovery of new isotopes of Cs (Cesium-137) and Co (Cobalt-60), the usage of radium was decreased and replaced with new discovered isotopes.

Confusing Industrial Radiography with Nuclear Physics: However industrial radiography should not be confused with nuclear physics (i.e. bombarding radiations to split an atom into daughter components). Industrial Radiography specifically deals with the analysis on industrial products and materials.

non-destructive-Testing

Important Applications Of Industrial Radiography

Industrial radiography is used for different testing purposes in industries. The applications vary from analyzing defects in products, analyzing the strength of materials after a post assembly operation, air port security, cargo scanning etc.

Usually welds on pressurized pipes, vessels, structures and containers are tested on vast scale in industries through industrial radiography. Moreover metal surfaces, machined parts and metal walls are usually tested from radiography. In addition to the above usages ceramics that are utilized in aerospace and aviation industries are tested on regular basis through industrial radiography. Through industrial Radiography anything can be graphed easily whether it’s a solid flat, curved or any other formed material.

For pipes’ weld testing, a radiographer placed the radiographic emitting source inside the pipe while on outer side of the pipe the weld area is covered with a film so that radiographic patterns can be recorded. The penetrated radiations will pass through the weld and it will identify about any defect that might be left in the weld through the traces left on film.  However it should be highly considered that the direction of the beam must be normal to that of the surface that is targeted for radiography.

The use of industrial radiography is growing; all non-intrusive products in Cargo are also checked by a special X-ray machine. Further studies are in progress to devise any new advancement such as dual energy X-ray radiography in order to optimize this technology in more productive manner.

Medical Radiography: Medical radiography is a medical diagnosis tool that uses the radiographic radiation to radiograph the patient’s physical and internal skeleton structure. Medical radiography uses both ionizing radiation and non ionizing radiation. There are few hazards that are associated with ionizing radiation to the human body. There are different ways of reducing these dangerous hazards. The level of exposure of these radiations is actually the main concern; level of exposure can be kept down by decreasing time in radiographic exposure to human body, also by shielding mechanisms and optimal distance levels.

Risks Associated With Radiographic Exposure: Radiographic exposure is dangerous because there are several risks that are associated with these radiations. All risks have surely been controlled. But if proper safety measures are not implemented then there is a risk of severe health damages that includes potential cancer, reproductive risks including endangering the fetus and anaphylaxis. Therefore during and industrial radiography proper measures must be taken to avoid any hazard.

In coping up with the exposure of radiographic hazard there are different devices that are used in industries to keep a complete track record of the radiographer so that level of exposure can be kept in control, in this way the hazardous risks can be avoided. TLD or a film badge is a dedicated equipment that actually records the over time (mostly of a month) exposure of a radiographer. The reading is recorded and is kept safe in the record so that it can be reviewed by concerning authorities and making it sure that the exposure duration of a radiographer is under the danger level.

Bibliography

Knoll, Glenn F. Radiation Detection and Measurement. Vol. 3rd Edition. n.d.

Baker, Alan, Stuart Dutton. Composite Materials for Aircraft Structures. American Institute of Aeronautics & Ast. , 2004.

Herman, Gabor T. Fundamentals of Computerized Tomography: Image Reconstruction from Projections . 2009.

Shroy, Jr., Robert E. The Biomedical Engineering handbook. CRC Press and IEEE Press. , 1995.

About

Engineer Ali Alvi is an industrial engineer who has post graduated from the NED University, then completed his Masters in Industrial Engineering from the University of Ontario. He has also served as an engineer in International Steel Ltd as A Cold rolling mill engineer.

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